PCD Inserts
Viewlink PCD insert is mainly used for machining non-ferrous metal. In engine industry, it achieves great machining result when machining die casting aluminum.
Description
PCD Inserts: The Ultimate Solution for High-Quality Machining
As a manufacturer located in China, we take pride in our products that cater to various industries across the globe. One of our main products is the PCD Inserts, which have gained immense popularity due to their high-quality machining efficiency, durability, and versatility in use. This product is a must-have for merchants who require top-notch machinery and tools that deliver unprecedented results.
What are PCD Inserts?
PCD, or Polycrystalline Diamond, Inserts are mechanical tools used in CNC (Computer Numerical Control) machines that are specifically designed for high-speed machining applications. They are made from superior quality diamond powders that offer unparalleled hardness and resistance to wear and tear. These inserts come in various shapes and sizes, making them suitable for drilling, milling, and cutting.
Advantages of PCD Inserts
1. Exceptional Machining Efficiency
Our PCD Inserts are engineered to perfection, making them ideal for high-speed machine tools. They deliver excellent results, even under tough working conditions, thanks to their ability to resist heat and wear. This means that the inserts can be machined at high speeds and deliver perfect finishes, saving time, and reducing production costs.
2. Superior Durability
PCD Inserts are made from top-quality diamond powders, making them ultra-hard and resistant to wear and tear. These inserts last much longer than other types of inserts, thereby reducing operational costs and downtime due to frequent replacements.
3. Versatility
Our PCD Inserts are available in various shapes and sizes, providing versatility in use across various industries, including automotive, aerospace, defence, and many others. Their superior quality allows them to be used in roughing, finishing, and super-finishing applications, making them the ultimate solution for high-precision machining.
4. Environment-friendly
Our PCD inserts are environmentally friendly and do not emit any hazardous gases or chemicals during the machining process. This makes them an ideal choice for manufacturers who prioritize environmental sustainability.
5. Competitive Pricing
We offer highly competitive prices for our PCD Inserts, making our product cost-effective for merchants seeking to optimize their production processes and maximize profits.
Conclusion
Our PCD Inserts are a game-changer for individuals and companies seeking to enhance their machining efficiency and overall productivity. Our commitment to quality and innovation ensures that our products stand the test of time while upholding environmental standards. Our products have undergone rigorous quality control tests to ensure that they meet the highest industry standards. Order our PCD Inserts today and witness a significant improvement in your production processes. Contact us for more information about our products and services.
Viewlink PCD insert is mainly used for machining non-ferrous metal. In engine industry, it achieves great machining result when machining die casting aluminum.
Advantages of Viewlink PCD inserts:
1. High wear resistance and long tool life,reducing the cost.
2. No sticky chips prolong the tool life,saving the time of changing tools.
3. Suitable for mass production, regrinding service offered.
Item | Application | Advantages | |
| PCD inserts | Wheel hubs
| Long life High efficiency Good surface finish |
| Full face PCD inserts | Wind electric
| Long life High efficiency Good surface finish |
| Full face PCD inserts | Precision machinery parts
| Good wear resistance Good surface finish |
PCD inserts grades:
Workpiece | Grade | Cutting conditions | ||
Cutting speed (m/min) | Feed (mm/r) | Cutting depth (mm) | ||
Si<13% aluminum alloy | CD01/CD31 | 600-2400 | 0.1-0.4 | 0.1-0.3 |
Si> 13% aluminum alloy | CD02/CD33 | 300-700 | 0.1-0.4 | 0.1-0.3 |
Copper alloy | CD32/CD34 | 400-1200 | 0.05-0.3 | 0.05-2.0 |
Carbide hard alloy | CD02/CD33/CD34 | 20-40 | 0.1-0.25 | 0.1-1.0 |
Ceramic | CD34/CD51 | 70-100 | 0.1-0.4 | 0.2-1.0 |
Wood | CD33 | 1000-4000 | 0.1-0.4 | 0.2-4.0 |
Composite | CD01/CD02/CD31/CD33 | 200-2000 | 0.05-0.3 | 0.1-3.0 |
Problems and Countermeasures - PCD Inserts:
Problem Types | Method |
Excessivelywear on flank | Improve the cutting speed (gray cast iron) |
The front cuttersurface spalling(Continuous cutting) | Improve the cutting speedReduce the feed |
Edge chipping | Choose the cutting tools with negative rake and edge grinding |
Excessively wearon crater | Reduce the cutting speed |
Cutting Edgedamaged seriously | Reduce the depth of cutting (lower blade load) |
The blade damasled | Check if the blade and the PCD tipsare clean |
Please contact us now for your demands on PCD inserts.
Why choose us?
- We are dedicated to providing personalized service and support to our customers, ensuring their satisfaction with our Cutting Tools and services.
- We aim to create much more worth for PCD Inserts.
- Our goal is to be the leading manufacturer and supplier of Cutting Tools in the industry, setting the standard for quality, performance, and affordability.
- We take the brand as the driving force to serve more customers and achieve greater social value.
- Our state-of-the-art manufacturing processes and equipment ensure that every Cutting Tool meets the highest standards of quality and reliability.
- We continue to improve our sales network and sincerely provide good products and good after-sales service to new and old customers.
- At our factory, we are committed to ongoing research and development to ensure that our Cutting Tools remain at the forefront of the industry.
- We have professional maintenance personnel who can guarantee our after-sales service to a certain extent.
- Our superior Cutting Tools are designed to improve productivity and reduce costs for our customers.
- We have a tenacious entrepreneurial spirit, a never-ending enterprising spirit, and a team spirit of sincere cooperation.
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