Automotive Industry PCD

Introduction:

Welcome to our introduction of the Automotive Industry PCD - a revolutionary product that promises to change the way the automotive industry operates. If you are on the hunt for the best PCD available in the market, then look no further than our range, which is designed to exceed your expectations.

What is Automotive Industry PCD?

PCD, or Polycrystalline Diamond, is a synthetic diamond used in the manufacturing of metallic and non-metallic products. PCD is created by the welding of diamond particles onto a tungsten carbide substrate under high temperature and pressure. This process creates a material that is both strong and durable, making it ideal for use in the automotive industry. Our Automotive Industry PCD is built to meet the highest standards of quality and offer exceptional value to our customers.

Key Features of Automotive Industry PCD:

1. High Precision: Our Automotive Industry PCD provides excellent dimensional accuracy, ensuring that each automotive part created using our PCD is precise and accurate to the required specifications.

2. Increased Productivity: Our PCD allows for high-speed machining, thereby increasing the efficiency and productivity of the manufacturing process.

3. Abrasion Resistance: Our Automotive Industry PCD is highly abrasion resistant, making it well-suited for use in the automotive industry.

4. Chemical Resistance: Our PCD can withstand exposure to various chemicals and solvents used in the manufacturing process without any compromise in quality.

Applications of Automotive Industry PCD:

1. Automotive Parts: Our Automotive Industry PCD is perfect for creating high-precision automotive parts such as engine valves, cylinder liners, and fuel injectors.

2. Brake Discs: Our PCD is also an excellent choice for manufacturing brake discs, offering a high degree of wear and heat resistance.

3. Aerospace: Our PCD can be used for machining high-precision components required in the aerospace industry.

4. Electronics: Our PCD can be used in the manufacturing of electronic components such as printed circuit boards.

Advantages of Our Automotive Industry PCD:

1. Durability: Our Automotive Industry PCD is highly durable and long-lasting, ensuring that customers receive high-quality products that are built to last.

2. High-Quality: Our Automotive Industry PCD is manufactured in ISO 9001 certified facilities and meets high-quality standards, ensuring that customers receive consistent and reliable products.

3. Increased Profitability: Our PCD allows for high-speed machining and reduces downtime, thereby increasing productivity and profitability.

4. Customizable: We offer customized PCD solutions to meet the unique needs of our customers, ensuring that they receive the product that best suits their requirements.

Conclusion:

In conclusion, our Automotive Industry PCD is an excellent choice for manufacturers in the automotive, aerospace, and electronics industries. With its high precision, durability, and resistance to chemicals and abrasion, our PCD offers excellent value to our customers. We are committed to providing high-quality products that exceed our customers’ expectations, and we are confident that our Automotive Industry PCD will meet the needs of our customers. So, feel free to contact us for any further information, and we will be happy to assist you in any way possible.

Viewlink produces the widest selection of PCD cutting tool blanks in disc and cut-segment shapes for the precision tooling industry. There are 2μm, 5μm, 10μm, 25μm, and mixed grain sizes available. In addition to grain sizes, the product options include polished or non-polished PCD surface, PCD layer thickness and carbide substrate thickness. By utilizing the correct grade you can control the surface finish necessary throughout the machining process and receive optimum tool life.

From the end of the nineteenth century to the middle of the twentieth century, tool materials were mainly represented by high-speed steel. In 1927, Germany first developed cemented carbide tool materials and was widely used. In the 1950s, Sweden and the United States synthesized synthetic diamonds respectively, and cutting tools have since entered a period represented by superhard materials. In the 1970s, people synthesized polycrystalline diamond using high-pressure synthesis technology, which solved the problem of scarcity and high price of natural diamonds, and expanded the application range of diamond tools to automobiles, aerospace, electronics, non-metals, etc. In the field of metal applications, PCD blades are mainly used in automobile manufacturing, aerospace and other fields.

Viewlink PCD has been successfully used in the manufacture of various knives, including hairpin knives, turning knives, punch knives, saw blades, profile knives, etc., used to process copper, aluminum and other non-ferrous metals and their alloys, wood, cemented carbide, graphite, plastics, etc. Non-metallic materials such as rubber, ceramics, and glass fiber reinforced plastics.

In the car body, most of the aluminum parts are concentrated in the air conditioning system, engine cover, shock absorber parts and steering column. In the automobile chassis and suspension assembly, aluminum parts are mainly concentrated on the wheel hub, suspension bracket and steering system assembly parts. In the power train, most of the aluminum parts are located on the engine cylinder head, cylinder block, engine cover, pump, and cooler. In addition, the application of aluminum alloys in seals, body shells and chassis is also increasing. Among them, PCD tool applications are more concentrated in automobile engines, gearboxes, steering gears, brakes and wheels. Viewlink automotive industry PCD are suitable for these parts during the car production.

Viewlink automotive industry PCD has application characteristics:

a. Extremely high hardness and wear resistance: the hardness can reach 8000HV, which is 80-120 times that of cemented carbide.

b. Excellent thermal conductivity: the thermal conductivity is 700W/mk, which is 1.5-9 times that of cemented carbide.

c. Low friction coefficient: The friction coefficient is generally 0.1-0. 3 (hard alloy is 0.4-1), so the automotive industry PCD tools can significantly reduce the cutting force.

d. Low coefficient of thermal expansion: The coefficient of thermal expansion is only 0.9-10-6-1. 18x10-6, which is only 1/5 of that of cemented carbide. Therefore, the thermal deformation of automotive industry PCD tools is small and the machining accuracy is high.

e. Smaller material affinity: The affinity between automotive industry PCD tools and non-ferrous metals and non-metallic materials is very small. During the machining process, the chips are not easy to stick to the tool, and it is not easy to stick to the tool tip to form a built-up edge.

Please contact us for more details about Viewlink automotive industry PCD at once!

Why choose us?

• Our manufacturing process for PCD blanks is cost-effective and efficient.
• Our company has advanced equipment, exquisite technology and strong technical force, our products implement strict scientific management and perfect inspection system, we guarantee to provide customers with high-quality products.
• Trust us to deliver PCD blanks that will help you achieve your goals.
• We continuously increase the investment in R&D technology, accelerate the pace of construction of R&D system, and attach great importance to the development of independent intellectual property rights on the basis of actively absorbing the advanced technology at home and abroad.
• Our factory has a large production capacity to meet large-scale orders for PCD blanks.
• We constantly improve our technology and service in order to make our quality Automotive Industry PCD more widely used by customers all over the world.
• We offer a complete range of PCD blanks grades to suit your specific requirements.
• We are committed to comprehensively enhance the company's core competitiveness and sustainable development ability, and provide excellent products and services for customers at home and abroad.
• We take pride in our attention to detail and quality craftsmanship in our PCD blanks manufacturing.
• The company insists on strengthening capital operation and project development, and accelerates the improvement of asset scale and structural quality.