PCD CBN Insert

Viewlink PCD insert is mainly used for machining non-ferrous metal. In engine industry, it achieves great machining result when machining die casting aluminum.

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Description

In the future, we hope to continue to provide customers with the best and most innovative polycrystalline diamond bearing, Thermally stable polycrystalline diamond, lapping diamond powder and continue to create new brilliance. We are based on independent innovation, and learn from the absorption of advanced technology at home and abroad, and constantly develop new products. We insist on people-oriented, and put continuous innovation throughout the whole process of enterprise development. Our business philosophy is to provide excellent products and services to the society, and our development strategy is to build international brands and modern enterprises.

Viewlink PCD insert is mainly used for machining non-ferrous metal. In engine industry, it achieves great machining result when machining die casting aluminum.

Advantages of Viewlink PCD inserts:

1. High wear resistance and long tool life,reducing the cost.

2. No sticky chips prolong the tool life,saving the time of changing tools.

3. Suitable for mass production, regrinding service offered.

Item	Application	Advantages
PCD inserts	Wheel hubs	Long life High efficiency Good surface finish
Full face PCD inserts	Wind electric	Long life High efficiency Good surface finish
Full face PCD inserts	Precision machinery parts	Good wear resistance Good surface finish

PCD inserts grades:

Workpiece	Grade	Cutting conditions
Workpiece	Grade	Cutting speed (m/min)	Feed (mm/r)	Cutting depth (mm)
Si<13% aluminum alloy	CD01/CD31	600-2400	0.1-0.4	0.1-0.3
Si> 13% aluminum alloy	CD02/CD33	300-700	0.1-0.4	0.1-0.3
Copper alloy	CD32/CD34	400-1200	0.05-0.3	0.05-2.0
Carbide hard alloy	CD02/CD33/CD34	20-40	0.1-0.25	0.1-1.0
Ceramic	CD34/CD51	70-100	0.1-0.4	0.2-1.0
Wood	CD33	1000-4000	0.1-0.4	0.2-4.0
Composite	CD01/CD02/CD31/CD33	200-2000	0.05-0.3	0.1-3.0

Problems and Countermeasures - PCD Inserts:

Problem Types	Method
Excessivelywear on flank	Improve the cutting speed (gray cast iron) Reduce the cutting speed (hardened steel,cast iron) Increase the feedIncrease the depth of cutting(DOC) Check the tool center height Check the ferrite content
The front cuttersurface spalling(Continuous cutting)	Improve the cutting speedReduce the feed Choose the cutting tools with negative rake and edge grinding Check the tool center height Reduce the cutting tool angle
Edge chipping	Choose the cutting tools with negative rake and edge grinding Improve the rigidity of the system For interrupted cutting, please do negative rake on the edge of entrance/exit and the hole of the work-piece Change the cutting speed to avoid vibration
Excessively wearon crater	Reduce the cutting speed Reduce the feed Reduce the negative rake angle Choose E type edge grinding Choose coated lade Choose cooling liquid (only for continuous cutting)
Cutting Edgedamaged seriously	Reduce the depth of cutting (lower blade load) Reduce the cutting speed Increase the corner radius(the circular blade is the mostideal blade) Choose the cutting tools with negative rake and edge grinding Check the tool center height
The blade damasled	Check if the blade and the PCD tipsare clean Check if the blade pad support well Please don't choose wear blade pad Please don't choose wear plate Check the tool center height

Please contact us now for your demands on PCD inserts.

We are committed to becoming the number one national brand in PCD CBN Insert industry, and always adhere to the product strategy of 'high efficiency, energy saving, and environmental protection' and the market concept of technical marketing. To provide quality services for different groups of users, our company adheres to the business philosophy of customer first and service first, and makes unremitting efforts in the spirit of stability, development, loyalty, efficiency, unity and innovation. We have been working diligently to continuously improve and upgrade the quality of translation and service in order to create a high-quality enterprise.

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PCD CBN Insert

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